Holley Carburetor Leaks -- Rebuild Needed
1972 Correct Craft Skier

MacSkier

Here's a pdf DOWNLOAD in preparation for our start attempt.

Holley

On May 11, 2021 we tried to start MacSkier (in Springfield) using a freshly charged battery and starting fluid (Pyroil.). Not only did it not start after some lengthy cranks, gasoline leaked from both of the Holley bowls. After a phone conversation with Bob Kunz the next day, I am convinced the leaks were caused by sticky float valves, caused by "varnish" build-up due to the use (and storage of) ethanol in the fuel. Bob told me I might have been able to stop the leaks with a few hammer taps on the brass screw heads atop the bowls. Leaking gasoline in boat hulls is a very dangerous situation; on May 13 I delivered the Holley to Bob's place for another rebuild.

Bob is a fan of Sea Foam so I'll be adding 16 oz. to the fuel in the boat.

In hindsight, maybe more vigorous use of the accelerator pump might have got it to run, but I wasn't looking for more loose fuel in the area.

Holly 4160 is a single feed carb with a fuel transfer tube between its two bowls.
Each of its two bowls has a side hung float. (I think.)
Each bowl has a needle and seat. (Bob Kunz suspects the ethanol caused these needles and seats to stick, causing fuel overflow -- i.e., the "leaks.'")

There are a number of youtube videos on rebuilding Holleys. Here are two:
A rebuild video
Another, longer video

Gasoline with ethanol:

  • deteriorates polymers, elastomers, and thermoplastics
  • has a short shelf life
  • has less energy than straight gasoline
  • 10%

5/11/21 -- The real problem came from Grant ignoring all the warnings of problems associated with using gasoline containing ethenol. MacSkier was put in storage with a few gallons of "cheap" gas in her tank and fuel system. Ethanol causes problems in stored cars and boats. Ethanol causes the degradation, softening, swelling and destruction of a number of polymers, elastomers, and thermoplastics. This is a significant problem in automobiles manufactured prior to 1982, and in most marine engines manufactured prior to 2000.

Ethanol is a clear, colorless alcohol made from a variety of biomass materials called feedstocks (the raw materials used to make a product). Fuel ethanol feedstocks include grains and crops with high starch and sugar content such as corn, sorghum, barley, sugar cane, and sugar beets.


Click photos for larger images.

Find ethanol-free gas here. (pure-gas.org)

As a wiring reminder: Electric choke. This view, from the starboard side of the boat, shows the wiring of the electric choke.

Choke
The two wires could be reversed without affecting operation of "heater." The red wire is positive 12 volts when the ignition is "on." The black is ground. More about the electric choke HERE
. (I don't like this system, but . . . )

Throttle Linkage. This view, from the port side of the boat, shows linkage as it has been arranged since 2016, when the boat was launched.

Throttle
This is how we'll reconnect it following the 2021 Holley rebuild.

Here's how the battery was charging BEFORE and AFTER I charged it a few hours on May 12. Here's a map of where ethanol-free gasoline is available in Missouri.


"It needed a little work, but what boat doesn't?"

HOME


Another pretty good web page by Grant MacLaren